Defective Medical Device Lawsuit Guide [2025 Guide]

Understanding Defective Medical Device Lawsuits

According to the World Health Organization (WHO), medical devices are “any instrument, apparatus, implement, machine, appliance, implant, reagent for in vitro use, software, material or other similar or related article, intended by the manufacturer to be used, alone or in combination for a medical purpose.”

These devices range widely from critical life-supporting systems like pacemakers and ventilators to joint implants and surgical tools.

When these devices are defective, they can cause significant harm to patients, especially since they are often implanted, used internally, or directly influence bodily functions.

Medical devices are deemed defective when they exhibit one or more of the following issues.

Design Flaws

Some devices are problematic from the outset due to inherent flaws in their design.

Design flaws mean that even if the device is manufactured correctly, it poses a risk to users.

For example, specific hip replacement devices may release metal particles into the body due to faulty design, leading to severe health complications like metal poisoning.

Manufacturing Errors

Manufacturing defects arise when a device is improperly assembled, uses substandard materials, or becomes contaminated during production.

A contaminated catheter could introduce harmful bacteria to a patient, leading to infections.

Even slight errors in assembly can alter the device’s performance, creating a risk to patient safety.

Inadequate Warnings or Instructions

This defect concerns insufficient information or warnings about safely using the device or its associated risks.

If a medical device maker fails to provide complete instructions or alert users to potential dangers, patients and healthcare providers may misuse the device, leading to harm.

An insulin pump may require precise handling and maintenance to work correctly, and a lack of detailed guidance could lead to dangerous dosing errors.

Causes and Types of Device Defects

Device defects stem from various causes.

Knowing the different types of defects can help identify potential safety hazards and prevent future incidents.

Device defects include:

• Poor design planning and testing
• Comprised manufacturing standards
• Lack of clear regulatory guidelines or oversight
• Inadequate quality control

Poor Design Planning and Testing

Devices with design flaws often lack proper risk analysis and safety testing.

Companies may push products to market quickly, skipping thorough testing phases to gain a competitive advantage.

This rush can lead to design flaws being overlooked, as seen with certain heart valves and hip implants.

Compromised Manufacturing Standards

Even a well-designed device can become dangerous if manufacturing standards are not maintained.

Cost-cutting measures lead to inferior materials or compromised production processes, resulting in substandard devices.

For example, a plastic material used in a medical device may degrade quickly, leading to malfunction.

Lack of Clear Regulatory Guidelines or Oversight

In some cases, the devices may go through insufficient regulatory scrutiny.

Some devices may bypass thorough clinical trials and get fast-tracked through approval processes like the 510(k) pathway, mainly if they are considered similar to existing products on the market.

Though helpful in emergencies, this expedited process can result in devices being released with hidden flaws.

Inadequate Quality Control

Rigorous testing and quality assurance are necessary at each stage of device production.

When companies fail to conduct these checks, defective products are more likely to enter the market.

A defective surgical tool with an undetected crack may cause harm to a patient during surgery.

Additionally, inadequate quality control can result in contaminated products that pose health risks to consumers.

Filing a Defective Medical Device Lawsuit

Filing a defective medical device lawsuit is an involved process that requires building a robust case supported by thorough documentation and expert insights.

Critical steps include:

1. Identifying and Documenting the Defect: The first step is to determine the exact nature of the defect. This phase typically requires medical evidence, such as records showing the patient’s health before and after using the device, details of the procedure, and any follow-up treatments needed due to complications.
2. Proving the Device’s Defect: In many cases, confirming the device was defective is necessary. This step might involve expert evaluations of the device and testimony from biomedical engineers or other specialists who can verify that the device’s design, manufacturing, or instructions were flawed.
3. Establishing a Causal Link: For a lawsuit to proceed, there must be a direct connection between the device defect and the injury. Plaintiffs must provide evidence that shows how the defect directly led to harm. Medical records and statements from healthcare providers can help demonstrate that the patient’s injuries or complications were due to the defect rather than other health factors.
4. Filing the Lawsuit: After gathering sufficient evidence, medical device attorneys formally file the lawsuit against the responsible parties. Depending on the case specifics, this party could be the device manufacturer, distributor, or healthcare provider who recommended the faulty medical device.
5. Pursuing Compensation: Compensation claims typically cover the costs of medical treatment, lost income due to inability to work, pain and suffering, and any future medical expenses and healthcare needs stemming from the injury. In cases of extreme negligence, the court may also award punitive damages to penalize the company and deter similar conduct in the future.

Defective medical devices lawsuits are often complex, requiring a deep understanding of both medical and legal issues.

An experienced medical device attorney can be crucial in managing these complexities, building a solid case, and helping injured parties navigate the litigation process for the best possible outcome.

Identifying the Device Defect

Identifying signs of a malfunctioning or defective device can be critical for patients relying on medical devices to improve their health.

Because many devices are implanted or are part of a patient’s daily routine, early signs of a defect might appear subtle or be mistaken for typical recovery symptoms.

Signs of a Defective Device

These warning signs often indicate that the device may not be functioning as intended.

Signs can include:

• Unusual Pain or Discomfort Near the Device: Persistent or escalating pain around the location of an implant or device can signal a problem. This symptom is often the first indicator that something might be wrong and should prompt an immediate check-up with a healthcare provider.
• Persistent or Recurring Infections: Infections are a common risk following any surgery, but repeated or long-term infections around a device may indicate issues with the device itself. For example, if an implant is defective due to contamination during manufacturing, the patient might develop infections that antibiotics or other treatments can’t fully resolve.
• Electrical Shocks or Malfunctions: Devices like pacemakers or defibrillators rely on electrical components to function effectively. Issues could stem from a defect in the electrical system, battery, or internal circuitry, which can pose serious health risks.
• Unexpected Need for Additional Medical Treatments: Patients needing frequent medical interventions related to their device — such as corrective surgeries, pain management, or other unexpected treatments — may be dealing with a defective device.

Recognizing these symptoms early is essential for patient safety and building a potential legal case.

Gathering Medical Evidence and Records

Building a strong medical device malfunction lawsuit relies on robust documentation.

Every piece of information that links the device defect to the patient’s harm can be crucial.

This process typically involves:

• Medical Records: Medical records are the backbone of a defective device case, involving information about the initial procedure, postoperative care, any follow-up visits related to the device, and reports from healthcare professionals who treated the patient. Medical records often reveal a timeline of when symptoms began, how the device was initially perceived to be working, and what treatments were required as complications arose.
• Device Specifications and Documentation: Documentation specific to the device, such as model numbers, serial numbers, manufacturing details, and maintenance instructions, is also critical. These details help to prove that a specific device model or batch had issues.
• Surgery and Incident Reports: Detailed surgical reports provide insight into any abnormalities during the initial procedure and can help identify when and where the problem began. Additionally, incident reports from the hospital or healthcare provider, particularly if a device malfunctioned during a procedure, can offer direct evidence of the defect’s immediate impact.
• Photographs, X-rays, and Imaging Results: For implanted devices, images such as X-rays, MRIs, or CT scans provide visual evidence of the device’s positioning and can show if the device has shifted, broken, or caused damage to surrounding tissue. These imaging results can also demonstrate any physical degradation of the device over time, supporting the claim that it did not maintain its integrity as promised.

Collecting and organizing this evidence is essential in proving the device’s defect and its impact on the patient’s health, forming the foundation of a successful lawsuit.

Role of Expert Testimony

Expert testimony is often one of the most influential components in a defective medical device case.

These professionals bring specialized knowledge to explain complex device malfunctions and verify the link between the defect and the patient’s injuries.

A closer look at how experts support these cases include:

• Medical Professionals: Medical doctors, particularly those familiar with the specific device in question, can testify to the device’s intended function and describe any observed failures.
• Biomedical Engineers and Device Specialists: Biomedical engineers or experts in medical technology can provide technical analysis on how the device was supposed to function and detail the specific flaws that made it hazardous.
• Materials Scientists: For issues like metal poisoning from implants, materials scientists can analyze the breakdown of the device’s components, explaining how certain materials degraded and interacted with the body.
• Statisticians or Regulatory Experts: In cases involving a medical device recall or a high volume of similar complaints, statisticians or experts in regulatory compliance may review incident rates, failure rates, or safety data to highlight patterns of defects across a larger population.

Expert testimony strengthens the plaintiff’s case by providing scientifically backed explanations that clarify why and how the device caused harm, lending credibility to the claim that the defect was the primary cause of the patient’s injuries.

Types of Medical Devices Commonly Involved in Lawsuits

Medical device lawsuits often center around specific types of devices prone to defects, many of which are essential for life-altering procedures or treatments.

These devices, when flawed, pose serious health risks, often necessitating corrective surgery, long-term treatment, or, in the worst cases, leading to life-threatening complications.

Some of the most common device types involved in lawsuits include:

• Implants
• Pacemakers and defibrillators
• Surgical tools
• Other technologies

Implants

Medical implants replace or support biological structures, providing patients a new lease on life.

Due to the complex materials and engineering, implants can be especially vulnerable to defects.

Implants can include:

• Hip Replacements: Designed to restore mobility and alleviate joint pain, hip replacements should last for many years. Unfortunately, many patients have experienced chronic pain and mobility issues and required additional surgeries to replace or correct the defective implant.
• Knee Implants: When knee implants don’t function as expected, patients may experience chronic pain, inflammation, and instability in the joint, severely limiting their mobility and quality of life.
• Breast Implants: Certain breast implants have caused severe complications, including rupture, leakage, and rare forms of cancer, such as breast implant-associated anaplastic large cell lymphoma (BIA-ALCL).
• IUDs and Contraceptive Implants: Intrauterine devices (IUDs) and contraceptive implants are popular forms of birth control, but they can also cause serious health problems if they malfunction or break. For example, Paragard IUDs have been the subject of countless lawsuits for causing severe injuries and even infertility in some cases.

Exactech, a major manufacturer of hip, knee, and ankle implants, issued a medical device recall in August 2022 due to safety risks associated with its polyethylene liners.

Many users were already experiencing issues with the product, leading to the Exactech multidistrict litigation (MDL).

Pacemakers and Defibrillators

Pacemakers and defibrillators are critical for patients with heart conditions, ensuring proper heart rhythm and providing life-saving intervention when necessary.

Any malfunction in these devices poses an immediate risk to patient safety.

Malfunctions can include:

• Electrical Malfunctions: If a pacemaker or defibrillator experiences electrical failure, it may not respond correctly to irregular heartbeats or fail to deliver shocks when needed. In some cases, malfunctions have led to severe cardiac events, including heart attacks or even death.
• Premature Battery Failure: Defects in battery technology have led to early device depletion in some pacemakers and defibrillators. For a patient depending on the device to sustain life, an unexpected battery failure can necessitate emergency surgery and increase their risk of serious cardiac complications.

Surgical Tools

Surgical tools are essential for precise, clean procedures, but defects in these tools can have immediate and dire consequences for patients.

Consequences include:

• Reusable Surgical Devices: Surgical instruments like scalpels, forceps, and clamps are reusable after sterilization. However, contamination during manufacturing or poor design with hard-to-clean areas can cause them to carry harmful bacteria into the operating room, causing postoperative infections, sepsis, permanent damage, or death.
• Design Flaws and Material Defects: In some cases, poorly designed or manufactured tools can malfunction during surgery. These issues can lead to surgical errors, prolonged procedures, and harm to the patient.

Other Technologies

Various other medical devices, from stents to drug delivery systems, are also prone to defects that can cause severe complications.

Some of these include:

• Hernia Mesh: In recent years, hernia mesh has come under scrutiny for its potential to cause complications such as infections, adhesions, and organ perforation. These issues often require additional surgeries and can result in long-term health problems.
• Catheters: Catheter defects such as improper tubing thickness or faulty valves can lead to leaks, blockages, or even the introduction of air into the bloodstream (air embolism). These defects can require immediate medical intervention and often result in lawsuits against manufacturers.

Timeline of a Defective Medical Device Case

Defective medical device lawsuits typically follow a structured timeline, with each phase serving a critical purpose, from gathering evidence to potentially reaching a settlement or trial verdict.

Initial Consultation

The lawsuit begins with an initial consultation between the injured patient (or their representative) and a qualified attorney.

During this meeting, the attorney will review preliminary details about the case, assess the merit of the case, and determine whether a lawsuit is viable.

Medical device lawyers also discuss potential compensation, legal costs, and the expected timeline.

Investigation and Evidence Gathering

The attorney conducts an in-depth investigation to build a solid foundation for the case.

The expert gathers substantial evidence and testimonies from witnesses to establish a link between the specific medical device and the alleged injury.

They may also bring in medical and engineering experts to review the device’s design and manufacturing history.

Filing the Lawsuit

After gathering sufficient evidence, the attorney files the lawsuit on behalf of the plaintiff.

This process involves drafting a legal complaint that outlines the details of the case, including the alleged defect, the specific injuries, and the legal basis for holding the manufacturer or other parties liable.

The complaint will also outline the damages sought, including medical expenses, lost wages, pain and suffering, and punitive damages, if applicable.

Discovery Phase

During discovery, both sides exchange relevant information, documents, and evidence that could impact the case.

This phase includes taking depositions from the plaintiff, defendant, and any expert witnesses.

Attorneys on both sides may request internal documents from the medical device company, such as research and development records, test results, marketing materials, and communications about the device.

Settlement Negotiations

Many lawsuits are resolved through defective medical device settlements.

During settlement negotiations, both sides discuss potential compensation that the defendant could offer to avoid a lengthy court process.

Settlements can provide plaintiffs with a faster resolution and guaranteed compensation without the unpredictability of a jury verdict.

Trial (If Necessary)

The case may proceed to trial if the defective medical device settlement negotiations are unsuccessful.

Both sides will present their evidence and arguments to a judge or jury.

If the plaintiff wins, they may receive compensatory damages and, in some cases, punitive damages designed to penalize the manufacturer for gross negligence.

Typical Duration of Each Stage

The duration of each phase in a defective medical device lawsuit can vary widely based on the case’s complexity, the number of plaintiffs (if it’s part of a larger class action), and the level of cooperation between both parties.

A general timeline includes:

• Initial Consultation: This stage is relatively quick, typically lasting a few days to a few weeks as the attorney assesses the case.
• Investigation and Evidence Gathering: This phase can take several months as attorneys collect medical records, expert testimony, and evidence from the device manufacturer.
• Filing the Lawsuit: The formal filing of the lawsuit usually takes a few weeks to a month.
• Discovery Phase: Discovery is often the longest stage, sometimes lasting six months to over a year, especially if multiple parties are involved, or the defendant contests the requests for evidence.
• Settlement Negotiations: Settlement discussions can occur at any time and may last several weeks to months, depending on the willingness of both parties to negotiate and the complexity of the case.
• Trial: If the case proceeds to trial, it can take several weeks to months to complete, depending on the court’s schedule, the number of witnesses, and the complexity of the arguments presented.

In total, defective medical device lawsuits can take anywhere from several months to multiple years to resolve, with the timeline influenced by the strength of the evidence, the defendant’s willingness to settle, and the overall complexity of the case.

The Role of a Defective Medical Device Lawyer

Defective medical device lawsuits involve complex areas of product liability law.

Navigating these cases requires an in-depth understanding of medical technology and legal processes.

An experienced medical device attorney can offer invaluable guidance, increasing the likelihood of a successful outcome.

How a Lawyer Helps Build a Strong Case

Lawyers play an essential role in every stage of the case — they conduct investigations, collaborate with expert witnesses, handle negotiations, and represent the victim’s interests in court.

A lawyer’s expertise ensures that all evidence is presented effectively and that the victim’s rights are fully protected.

Seeking Compensation

An experienced attorney helps pursue various forms of compensation.

Compensation includes:

• Medical Expenses: Accounts for current medical bills and future medical expenses related to device failure
• Lost Wages and Future Earnings: Compensation for missed work or reduced earning capacity due to the injury
• Pain and Suffering: Financial redress for physical pain, chronic pain, and emotional trauma caused by the defective device

In cases where the manufacturer acted with extreme negligence, courts may award additional punitive damages to deter future misconduct.

Seek Legal Help From Expert Medical Device Lawyers

Defective medical devices can cause severe harm, and understanding the legal process is crucial to achieving justice.

For victims of defective medical devices, consulting with experienced medical device attorneys is vital to navigating the complexities of these lawsuits and maximizing the chances of a successful outcome.

At TorHoerman Law, our experienced medical device lawyers specialize in handling complex medical device lawsuits.

We understand the physical, emotional, and financial toll a defective device can take on victims and their families, which is why we work tirelessly to hold manufacturers accountable for their actions and help our clients seek the compensation they deserve.

If you or a loved one has been injured by a faulty medical device, don’t wait to explore your legal options.

Contact us now for a free consultation.

You can also use the chatbot on this page to find out if you qualify for the defective medical device lawsuit instantly.