When Can You File a Lawsuit for a Defective Product? [2025 Guide]

What Are Defective Products?

One of the first things to establish in any product liability claim is whether or not a product is defective.

In legal terms, a product is considered defective if it doesn’t meet reasonable safety expectations, either because of an issue in its design, production, or labeling.

Essentially, if a product doesn’t work as intended and ends up causing injury, illness, or other harm, it may be considered defective under the law.

Defective product claims fall under a larger area of personal injury law called product liability.

The goal of these laws is to hold companies accountable when the products they sell violate consumer protection laws and put the public at risk.

As a consumer, you have the right to expect that any product you buy — from electronics to household appliances to medical devices — will function safely when used as directed.

When that doesn’t happen, you may have grounds for a product liability lawsuit to recover damages.

As product liability attorneys, we represent victims who have sustained serious injuries from products with manufacturing defects.

Contact us today to determine if you qualify for a product liability claim.

The Responsibilities of Manufacturers

Manufacturers have a fundamental responsibility to ensure their products are safe for consumers to use as intended.

This includes every stage of the product’s lifecycle, from design and production to marketing and distribution.

At a minimum, manufacturers must adhere to industry safety standards, conduct quality checks, and address any potential hazards before a product reaches consumers.

Manufacturers are also responsible for providing clear instructions and warnings about any risks associated with their product’s use.

If a product requires special precautions or could be dangerous under certain conditions, they must provide warnings to protect consumers.

Failure to fulfill these responsibilities, whether through inadequate testing, flawed design, or insufficient warnings, can make manufacturers legally liable for any resulting injuries.

Types of Product Defects That Can Lead to Lawsuits

To be eligible for a claim involving defective products, you must see if the product that led to your injuries falls under the different types of product defects.

There are generally three types of product defects.

These defects can result in serious injuries and can render manufacturers liable for damages.

Manufacturing Defects

These defects occur during the manufacturing process. A manufacturing defect might be an issue with a specific batch of products or an error in the factory that results in a flawed item.

If a batch of children’s toys is defective due to sharp component parts, that flaw could pose a serious risk to any child who plays with them.

One example of a case involving a manufacturing defect is the Bard PowerPort Lawsuit.

In this lawsuit, Bard manufactured their PowerPort intravenous catheter device using a polyurethane material called Chronoflex AL.

The material was brittle, and it led to multiple PowerPort devices fracturing upon use.

The fracturing of the ports caused serious injuries to those who used the devices.

As a result, hundreds of lawsuits have been filed against the company that manufactured the PowerPort.

Design Defects

A design defect means the product is inherently unsafe even if it’s assembled perfectly.

Think of a lawnmower with exposed, sharp parts that could easily injure users.

This is an example of defective merchandise due to its unsafe design.

Another example of a product with a design flaw is an above-ground pool equipped with support bands.

Although these support bands are useful for giving pools their shape and structure, their presence poses safety risks since children have used them as footing.

As a result, there have been drowning cases, and these cases led to the filing of several above-ground pool lawsuits.

Failure To Warn or Inadequate Warnings

Sometimes, products are dangerous only when used in specific ways, and manufacturers have a responsibility to provide clear instructions or warnings about these risks.

If a company fails to include safety instructions, or if the warnings are inadequate, they can be held liable if consumers get hurt as a result.

For instance, if a cleaning product lacks instructions about necessary ventilation and a user becomes ill from fumes, this could be a basis for a defective product lawsuit.

The most common cases involving a failure to warn consumers often involve medical devices.

Others also involve chemicals like pesticides.

One example is the Roundup lawsuit.

In this lawsuit, the manufacturers of Roundup herbicide, Monsanto and BayerAG, failed to warn consumers and the public about the effects of exposure to their product.

As a result, those exposed weren’t aware of the risks and developed various illnesses from exposure.

Marketing Defect

Marketing defects, also known as “defects in marketing,” occur when a product is sold with misleading information.

Marketing defects place a responsibility on manufacturers and distributors to provide clear, accurate information to help consumers use products safely.

Perhaps one of the most notable cases of marketing defects involves Juul.

Juul is a manufacturer of electronic nicotine vapes.

The company allegedly marketed its products to a young audience, packaging the vape as a safer alternative to smoking.

Despite these claims, one single Juul pod contains as much nicotine as a pack of cigarettes.

This led to young people becoming highly addicted to Juul, leading to the filing of thousands of Juul lawsuits.

When Should You Consider Filing a Defective Product Lawsuit?

Timing is an important factor in any product liability case.

Filing a lawsuit as soon as you’ve been harmed by a defective product can be beneficial, but several factors determine whether it’s the right time to move forward.

What to consider when you’re taking legal action for a defective product includes:

• The severity of your injuries
• Your state’s statute of limitations
• The availability

The Severity of Your Injuries

The level of harm caused by a defective product is often one of the first indicators of whether a lawsuit is worth pursuing.

Severe injuries such as broken bones, burns, organ damage, or significant financial loss generally warrant legal action because these damages often lead to major medical bills, time away from work, and life-altering effects.

By contrast, minor injuries like small cuts or bruises may not justify the effort of filing a lawsuit unless they lead to further complications.

A defective product lawsuit may be essential when the harm disrupts your daily life, incurs substantial medical costs, or requires ongoing care.

Your State’s Statute of Limitations

In product liability cases, timing is critical due to the statute of limitations, which varies by state.

The statute of limitations sets a deadline for filing a lawsuit, typically starting from the date the injury occurred or when the defect was discovered.

Most states like Illinois and Missouri require filing within two and five years (respectively) of the incident, but some may have shorter or longer periods.

Missing this window usually bars you from pursuing any compensation.

If you’re unsure about the timing, consulting a product liability attorney can help you clarify deadlines and avoid costly delays.

Acting sooner rather than later is often advantageous, especially as it gives you the opportunity to gather evidence and prepare your case while details are fresh.

The Availability and Quality of Evidence

The strength of your case depends heavily on the evidence available.

This includes the defective product itself (if possible), medical records of your injuries, receipts, user manuals, photos, and any communication with the seller or manufacturer.

The more evidence you can present, the stronger your claim will be.

Try to preserve the defective item in its damaged state as this can serve as critical evidence to demonstrate how it malfunctioned or failed to meet safety standards.

An attorney can help you identify and organize the most relevant evidence, and they may also consult experts who can assess the defect and testify on your behalf.

Impact on Your Life and Financial Security

When a defective product injury causes you to lose income, pay hefty medical bills, or otherwise affect your ability to work or function normally, a lawsuit may be a necessary step toward regaining financial stability.

Product liability claims can help you recover damages for various losses, such as medical expenses, lost wages, pain and suffering, and any future costs related to your injury.

If the defect has created long-term consequences for your health, mobility, or financial well-being, filing a lawsuit can help you seek the compensation needed to rebuild your life.

The Potential for Future Harm

Sometimes, the effects of a defective product may not be immediately apparent.

For example, toxic exposure from certain chemicals or defective medical devices might lead to long-term health issues that develop over time.

If there’s a possibility that the defect could cause harm down the line, it’s wise to act quickly to ensure that your rights are protected.

By filing a lawsuit, you may also contribute to public awareness, prompting recalls or improved safety standards that prevent others from being harmed by the same product.

Your Right to Take Immediate Legal Action: About Implied Warranty Laws

You might think that there’s little chance for you to file a successful claim once you’ve used a product.

This is not the case because your right to take legal action is protected by implied warranty laws.

Implied warranty laws are protections granted to consumers under state and federal regulations, assuring that any product they purchase will function as expected and meet certain minimum standards of quality and reliability.

Essentially, an implied warranty means that when you buy a product, it should work as advertised and serve its intended purpose without presenting unnecessary risks.

If a product fails to meet these basic expectations, it may be considered defective, and you could have grounds for a legal claim.

The Role of Consumer Protection Laws

Consumer protection laws are another critical safeguard, designed to prevent deceptive practices and ensure consumers receive accurate information about the products they buy.

These laws vary from state to state but generally prohibit false advertising, misrepresentation, and the sale of dangerous products.

Consumer protection laws also empower regulatory agencies like the U.S. Consumer Product Safety Commission (CPSC) to enforce recalls and penalties when products are found to be hazardous.

In a defective product case, consumer protection laws can provide additional support for your claim.

For example, if manufacturers knowingly sell a product with potential safety risks but fail to disclose these risks to the public, they could be in violation of your warranty rights and consumer protection laws.

Violations of these laws can strengthen your case, especially if a manufacturer ignored known dangers or attempted to mislead customers about a product’s safety.

How an Attorney Can Help You

Filing a lawsuit for a defective product can be a complex process, especially if you’re dealing with medical bills, lost wages, or ongoing treatment as a result of your injury.

Working with a lawyer experienced in product liability law can make a significant difference in the outcome of your case.

Some of the ways a product liability lawyer can help include:

• Identifying the type of product defect
• Gathering evidence
• Accurately assessing your personal injury damages
• Handling communications and negotiations on your behalf
• Filing your product defect lawsuit within legal deadlines

Identifying the Type of Product Defect

Your attorney will determine whether the defect in your product falls under manufacturing, design, or labeling issues.

This is essential for building a strong case and focusing on the manufacturer’s specific responsibilities.

Gathering Evidence

A lawyer can help you gather and preserve key evidence to support your case.

This includes obtaining medical records, accident reports, product samples, and maintenance or usage documentation, as well as working with expert witnesses.

Evidence collection is especially important in defective product cases, as it’s often necessary to demonstrate that the product malfunctioned in a specific way that directly caused your injuries.

Attorneys are skilled at organizing and preserving this evidence to ensure it aligns with legal standards.

Accurately Assessing Your Personal Injury Damages

In addition to covering medical bills and lost wages, a product liability lawsuit can help you recover damages for pain and suffering, future medical expenses, and other losses.

By accurately calculating your personal injury damages, your lawyer will ensure you recover the full amount you’re owed.

Handling Communications and Negotiations on Your Behalf

Product liability cases often involve lengthy negotiations with manufacturers, insurance companies, and legal teams representing large corporations.

An attorney can handle all communications with these parties, ensuring that your rights are protected and preventing you from accidentally saying something that could weaken your case.

If the opposing side offers a settlement, your attorney will negotiate on your behalf, striving to secure the best possible outcome for you.

Filing Your Product Defect Lawsuit Within Legal Deadlines

Product liability cases are bound by specific legal timelines, including statutes of limitations.

An attorney ensures that all filings and evidence submissions comply with these deadlines, preventing your case from being dismissed due to a missed deadline.

They can also keep track of other procedural requirements to ensure your claim progresses smoothly through the legal system.

Act Quickly: Contact TorHoerman Law for a Free Consultation

As a consumer, you have a right to take legal action if you’ve sustained injuries from using defective products.

By promptly filing a product liability claim, you can recover a settlement that can compensate you for all the losses you’ve suffered following your injuries.

However, you’ll need help.

At TorHoerman Law, we can help you determine if you have a valid claim.

We’re here to hold negligent manufacturers liable for the harm you have had to endure.

Find out if you have a case.

Contact TorHoerman Law for a free consultation.

You can also use the chatbot on this page to find out if you qualify for a product liability claim.